Accelerated Life Testing Robot – CAPEX Test System
Overview
Design and delivery of a high-value automated testing system for accelerated life testing of floor care products, enabling reliable validation of product durability under controlled conditions.
Client / Sector
Manufacturing – Product Testing
SYR
The Challenge
Develop a capital-intensive (CAPEX) testing asset capable of simulating long-term product use for floor scrubbers and cleaning systems, while ensuring full health & safety compliance and successful on-site commissioning—all within strict budget constraints.
Our Approach
Led the project end-to-end, managing principal design, supplier alignment, and budget control. Developed a robust mechanical testing system tailored to replicate real-world usage cycles, while ensuring compliance with H&S requirements. Coordinated installation and commissioning on-site to ensure operational readiness and reliability.
Solution Delivered
A fully integrated accelerated life testing robot, engineered to simulate extended product usage with repeatable accuracy, supporting validation, quality assurance, and product development cycles.
Outcome / Impact
Successfully delivered the system at approximately one-third of the cost of comparable market solutions, providing exceptional value while maintaining performance and compliance standards.
Scope of Involvement
Full lifecycle delivery including concept design, supplier coordination, budget management, system build, and on-site commissioning.
Key Capabilities Demonstrated
CAPEX project delivery
Cost engineering and budget control
Automated testing system design
Supplier alignment and management
Health & safety compliance
On-site commissioning and validation
