Scalpcooler – Rehabilitation & Medical Device

Overview

Development of an innovative medical rehabilitation device, transferring existing client technology into a viable product for a new market sector while maintaining manufacturability and performance excellence.

Client / Sector

Medical – Rehabilitation
Paxman

The Challenge

Translate the client’s core technology into a commercially viable device for a new sector, requiring novel design-for-manufacture solutions and creation of previously untested component assemblies, while maintaining product performance and reliability.

Our Approach

Led the design for manufacture and production strategy, collaborating closely with the in-house design team. Developed innovative manufacturing processes and component architectures to achieve a functional, scalable product that was previously considered highly challenging to realise.

Solution Delivered

A unique, market-ready rehabilitation device engineered for manufacturability, scalability, and user-focused performance. The product introduced a strong USP while leveraging existing technology in a new, commercially successful form.

Outcome / Impact

Launched as a standout product in a new sector, gaining rapid market adoption and later becoming one of the most popular products globally in its category, demonstrating both innovation and commercial impact.

Scope of Involvement

Full lifecycle involvement, including design for manufacture, production execution, component architecture development, and collaboration with internal design teams.

Key Capabilities Demonstrated

• Innovative design-for-manufacture

• Complex component tree engineering

• Technology transfer across sectors

• Production process development

• Collaboration with in-house design teams

• Delivering scalable, commercially viable products