SADPMini-EX ATEX Enclosure System

Overview

Design and delivery of a compact ATEX-compliant enclosure system for utility inspection applications, enabling safe operation within Zone 0 environments while improving product viability, tooling efficiency, and unit cost performance.

Client / Sector

Utility Inspection
Alphamosture Systems

The Challenge

Develop a fully compliant enclosure system suitable for Zone 0 hazardous environments, meeting strict ATEX requirements while maintaining control over tooling investment and achieving competitive unit costs.

Our Approach

Led the design and development of a manufacturing-friendly enclosure solution, integrating multiple structural stiffening strategies to meet ATEX compliance. The project placed strong emphasis on tooling cost control and unit cost optimisation, ensuring the design was both compliant and commercially viable. Certification and validation testing were coordinated to support rapid approval.

Solution Delivered

A robust, ATEX-compliant enclosure system engineered for hazardous environments, designed for efficient manufacture with controlled tooling requirements and optimised per-unit production cost.

Outcome / Impact

Successfully introduced a new product to the range that met all compliance requirements while reducing tooling investment and lowering unit production costs. The solution improved profit margins and strengthened the product’s competitive position.

Scope of Involvement

End-to-end involvement from concept design through to development, cost consideration, testing, and certification.

Key Capabilities Demonstrated

• ATEX / hazardous environment design

• Tooling cost control

• Unit cost optimisation

• Design for manufacture

• Rapid product delivery

• Certification and compliance management